{"id":1131,"date":"2020-05-26T16:05:09","date_gmt":"2020-05-26T16:05:09","guid":{"rendered":"http:\/\/buckau-wolf.co.za\/sugar\/?page_id=1131"},"modified":"2020-07-02T10:56:04","modified_gmt":"2020-07-02T10:56:04","slug":"vacuum-pans","status":"publish","type":"page","link":"https:\/\/buckau-wolf.co.za\/sugar\/vacuum-pans\/","title":{"rendered":"Buckau-Wolf Vacuum Pans"},"content":{"rendered":"\n<h3 class=\"has-accent-color has-text-color has-text-align-center wp-block-heading\">CUSTOM MADE BY BUCKAU-WOLF<\/h3>\n\n\n\n<p class=\"has-text-align-center has-large-font-size wp-block-paragraph\">Our portfolio includes the engineering, specification, calculation, and production of boiling devices in accordance with the European Pressure Vessel Directive (PVD) 2014\/68\/EC and the German regulations for the specification and manufacture of pressure vessels AD 2000-HP0.<\/p>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<div class=\"wp-block-columns alignwide is-layout-flex wp-container-core-columns-is-layout-7387b849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">We create inspection-capable CAD drawings, welding instructions, welding specifications, inspection plans and the relevant documentation in the desired language. This includes inspection reports, manufacturing drawings, manuals, risk assessments, declarations of conformity, material certificates, transfers of identification, pressure tests, process inspections and all other required acceptance documents. <strong>We also conduct non-destructive testing on pressure vessels.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Buckau-Wolf vaporising crystallisers are equipped with patented honeycomb calandrias. These calandrias consist of pipes that are welded in a honeycomb pattern without a pipe bottom (pipe plate). This minimises the distance between plates and optimises the heating surface ratio.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A central circulation pipe and the stirrer ensure optimal mixing and a directed flow in the device and ensure a homogeneous suspension as well as the intensive exchange of heat and micro-volume mixing. <strong>The result is a better crystalline structure at a significantly reduced boiling time.<\/strong><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"--col-width:37.1;flex-basis:37.1%\">\n<div class=\"wp-block-group has-background\" style=\"background-color:#ffffff\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<h4 class=\"wp-block-heading\">Summary<\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Recognised throughout the world for their high level of efficiency and top-quality sugar crystal<\/li><li>Retrofit to existing systems at any time<\/li><li>25 % more heating surface for the same installation space in comparison to conventional pipe heating chambers<\/li><li>75% reduction of depositing surfaces on the top side of the chamber<\/li><\/ul>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h2 class=\"has-accent-color has-text-color has-text-align-center wp-block-heading\">BWS Honeycomb Calandrias<\/h2>\n\n\n\n<div class=\"wp-block-group alignwide has-background\" style=\"background-color:#ffffff\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-media-text alignwide is-stacked-on-mobile is-vertically-aligned-center is-image-fill\"><figure class=\"wp-block-media-text__media\" style=\"background-image:url(https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1-1024x924.png);background-position:50% 50%\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"924\" src=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1-1024x924.png\" alt=\"\" class=\"wp-image-1221\" srcset=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1-1024x924.png 1024w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1-300x271.png 300w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1-768x693.png 768w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/Zucker-Wabe_03.b36fc2c5-1.png 1170w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><div class=\"wp-block-media-text__content\">\n<h3 class=\"wp-block-heading\">Overview of Advantages<\/h3>\n\n\n\n<ul class=\"wp-block-list\"><li>The optimized chamber design ensures homogeneous crystal growth and improved CV values (variation coefficient) in the massecuite<\/li><li>Minimum redirection losses, dead zones, and local overheating<\/li><li>Best flow conditions guarantee a homogeneous strike, and the stirrer uses less power<\/li><li>Energy savings when vapour-cleaning the device<\/li><li>Expanded capacity by reducing the boiling time at identical steam quality or lower energy costs through lower steam quality at consistent boiling times; the resulting excess energy can e.g. be used to generate electricity.<\/li><\/ul>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h2 class=\"has-accent-color has-text-color has-text-align-center wp-block-heading\">HONEYCOMB CALANDRIA<br>FOR RETROFITTING<\/h2>\n\n\n\n<p class=\"has-text-align-center wp-block-paragraph\">Buckau-Wolf honeycomb calandrias for retrofitting can be installed into existing systems with little effort. This applies in particular to the exchange of pipe calandrias, lenticular calandrias, and ring calandrias. During retrofitting, the pipe length and the heating surface are determined again and adapted to the demand of the sugar factory.<\/p>\n\n\n\n<div class=\"wp-block-group alignwide has-background\" style=\"background-color:#ffffff\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-media-text alignwide is-stacked-on-mobile is-vertically-aligned-center is-image-fill\"><figure class=\"wp-block-media-text__media\" style=\"background-image:url(https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118-1024x768.jpg);background-position:50% 50%\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118-1024x768.jpg\" alt=\"\" class=\"wp-image-1225\" srcset=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118-1024x768.jpg 1024w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118-300x225.jpg 300w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118-768x576.jpg 768w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/DSCF8049.47e72118.jpg 1170w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><div class=\"wp-block-media-text__content\">\n<h4 class=\"wp-block-heading\"><strong>Benefits of retrofitted vaporizing crystalliser<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Ready-to-install delivery of segmented Buckau-Wolf honeycomb calandria with or without stirrer<\/li><li>Retrofit to existing systems with ring, lenticular or pipe calandrias without modification of regulators, pipelines, devices or buildings<\/li><li>Boost the output of existing systems by up to 25% by enlarging the size of the heating surface<\/li><li>Low maintenance costs and a long service life<\/li><\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-group alignwide has-subtle-background-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-media-text alignwide is-stacked-on-mobile\" style=\"grid-template-columns:15% auto\"><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/info-bulb-01.png\" alt=\"\" class=\"wp-image-1171\" srcset=\"https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/info-bulb-01.png 300w, https:\/\/buckau-wolf.co.za\/sugar\/wp-content\/uploads\/sites\/3\/2020\/06\/info-bulb-01-150x150.png 150w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/figure><div class=\"wp-block-media-text__content\">\n<p class=\"has-large-font-size wp-block-paragraph\">Buckau-Wolf honeycomb calandria as retrofit is used successfully by more than 250 vaporizing crystallizers worldwide.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"has-accent-color has-text-color wp-block-heading\">VAPORISING-CRYSTALLISERS<\/h2>\n\n\n\n<figure class=\"wp-block-table alignwide is-style-stripes\"><table><tbody><tr><td><strong>Application: cane sugar factory<\/strong><\/td><td><br><\/td><td><br><\/td><\/tr><tr><td><strong>Device diameter 5,600 mm<\/strong><\/td><td>Old system Pipe calandria<\/td><td>BWS system Honeycomb calandria<\/td><\/tr><tr><td><strong>Exhaust vapour level<\/strong><\/td><td>V1<\/td><td>V2<\/td><\/tr><tr><td><strong>Vapour pressure (mbar)<\/strong><\/td><td>500<\/td><td>200<\/td><\/tr><tr><td><strong>Vapour temperature (\u02daC)<\/strong><\/td><td>116<\/td><td>106<\/td><\/tr><tr><td><strong>Magma colour (IE)<\/strong><\/td><td>3.000<\/td><td>1.745<\/td><\/tr><tr><td><strong>Boiling time (h)<\/strong><\/td><td>2,7<\/td><td>2,2<\/td><\/tr><tr><td><\/td><td><\/td><td><\/td><\/tr><tr><td><strong>Application: beet sugar factory<\/strong><\/td><td><br><\/td><td><br><\/td><\/tr><tr><td><strong>Device diameter &#8211; 4,300 mm<\/strong><\/td><td>Old system Pipe calandria<\/td><td>BWS system Honeycomb calandria<\/td><\/tr><tr><td><strong>Exhaust vapour level<\/strong><\/td><td>3<\/td><td>4<\/td><\/tr><tr><td><strong>Vapour pressure (mbar)<\/strong><\/td><td>610<\/td><td>152<\/td><\/tr><tr><td><strong>Vapour temperature (C)<\/strong><\/td><td>113,5<\/td><td>103,6<\/td><\/tr><tr><td><strong>Vapour quantity (t\/h)<\/strong><\/td><td>8,63<\/td><td>8,03<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<div class=\"wp-block-cover alignwide has-background-dim\" style=\"background-color:#ffffff\"><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<h2 class=\"has-accent-color has-text-color has-text-align-center wp-block-heading\">For More info<\/h2>\n\n\n\n<p class=\"has-text-color has-text-align-center has-large-font-size has-primary-color wp-block-paragraph\">Below you find a selection of our brochures and datasheets. For further insights or information contact us, we\u2019re here to help!<\/p>\n\n\n\n<div class=\"wp-block-buttons aligncenter is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-text-color has-accent-color\" href=\"https:\/\/buckau-wolf.co.za\/sugar\/downloads\/\">See Brochures<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-background has-accent-background-color\" href=\"https:\/\/buckau-wolf.co.za\/sugar\/contact-us\/\">COntact Us<\/a><\/div>\n<\/div>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Buckau-Wolf Vacuum Pans with honeycomb calandrias increase capacity by shortening the crystallisation time while simultaneously reducing power consumption.<\/p>\n","protected":false},"author":1,"featured_media":1134,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"templates\/template-cover.php","meta":{"_coblocks_attr":"","_coblocks_dimensions":"","_coblocks_responsive_height":"","_coblocks_accordion_ie_support":"","footnotes":""},"class_list":["post-1131","page","type-page","status-publish","has-post-thumbnail","hentry"],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/pages\/1131","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/comments?post=1131"}],"version-history":[{"count":22,"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/pages\/1131\/revisions"}],"predecessor-version":[{"id":1299,"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/pages\/1131\/revisions\/1299"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/media\/1134"}],"wp:attachment":[{"href":"https:\/\/buckau-wolf.co.za\/sugar\/wp-json\/wp\/v2\/media?parent=1131"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}